How to Apply Deep Learning

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In this section, you will learn how to apply deep learning to your projects. The overall workflow is shown as follows:

deep learning workflow
  1. Get Prepared: Before model training, certain preparations must be undertaken, including image acquisition and selecting an IPC.

  2. Train a Model: Upon the preparations, use the acquired data to train and validate a model in Mech-DLK.

  3. Configure and Use the Model: Configure the trained model in Mech-Vision and use the model in relevant Steps to accomplish specific tasks.

  4. Model Iteration: After a certain period of usage, you may find that the trained model may not be applicable to certain scenarios. At this point, you should iterate the model.

Get Prepared

Prepare an IPC

The IPC using Mech-DLK for deep learning model training should meet the following requirements.

Authorized dongle version

Pro-Run

Pro-Train/Standard

Operating system

Windows 10 or above

CPU

Intel® Core™ i7-6700 or above

Memory

8 GB or above

16 GB or above

Graphics card

GeForce GTX 1660 or above

GeForce RTX 3060 or above

Graphics card driver

Version 472.50 or above

The Pro-Run version features Mech-DLK SDK deployment, labeling, and Operation Mode. The Pro-Train version supports all features, including module cascading, labeling, training, validation, and Mech-DLK SDK deployment, while the Standard version supports the features of labeling, training, and validation.

Build an Image Acquisition Project

With a qualified IPC at hand, you can now start to build an image acquisition project. There is no need to build an image acquisition project separately as image acquisition is covered in the Mech-Vision projects built upon actual application needs.

Make sure the data storage function is enabled so that images can be saved to the specified directory when the built project runs.

  1. Open the data storage panel. Click Project Assistant tab in the lower-right corner of the interface and then click data storage icon to open the data storage panel.

  2. Enable the data storage feature. Enable the Save data and parameters option.

    turn on storage function
  3. Set the image saving directory. Specify the File location for saving images. In most cases, images are saved in the “data” folder under the project folder.

    set storage path

Acquire Image Data

Once the project is built and deployed, you can start to acquire images.

Ensure Image Quality (Before Acquisition)

Image quality has a huge effect on model stability, and high-quality images often lead to better recognition performance and more accurate predictions. Before image acquisition, adjust the white balance and 2D exposure parameters of the camera to ensure the acquired images are complete.

Adjust White Balance

White balance is the camera setting that helps correct colors, regardless of the lighting conditions, so that white objects actually look white.

If 2D images with distorted color are used for deep learning model training, the distortions will be extracted as the object features for model training, which affects the model’s recognition performance. Therefore, adjusting the white balance of the camera is crucial in acquiring images with color representation. See detailed instructions in Adjust White Balance.

Adjust Exposure Parameters

During model training, all features of the objects in an image will be extracted, such as color and shape. However, if the images are overexposed and underexposed, these features will be lost to some extent, which means model training will be short of some key information. As a result, the model performance is affected. Therefore, adjusting the exposure parameters of the camera is crucial in acquiring high-quality images. See detailed instructions in Adjust White Balance.

Ensure Image Quality (During Acquisition)

A sufficient number of images should be acquired to ensure diverse images are available for model training. Note that for different workobjects, the number of images required may differ.

It is common practice to start the project manually for image acquisition to ensure image diversity. The positions and placement of workobjects should be adjusted manually for each run of the project.

Rigid workobjects are entities capable of retaining their shape and size despite experiencing motion and external forces. The relative positions of each point within these objects remain unchanged during such conditions.

Click here to view the image quantity requirements of rigid workobjects under various conditions.
Single-case workobject Multi-case workobject (Single incoming materials) Multi-case workobject (Mixed incoming materials) Polyhedral workobject

Image quantity for neat incoming materials

40–60

40–60

60–80

80–100

Image quantity for scattered incoming materials

60–80

40–60 images for each type of workobject

100

100–120

Note that the acquired images of rigid workobjects should cover the situations of the workobjects in multiple stations and multiple orientations, as well as in different sparsity, different heights, and various lighting conditions.

Click here to view the image quantity requirements of sacks under various conditions.
Sacks fully filled and neatly stacked Sacks loosely filled and with many surface wrinkles

Image quantity

20

30

Note that the images should cover the situations when sacks are of different types and layers and in different lighting conditions, and situations that reflect different arrangement, pallet patterns, and incoming conditions of sacks.

Click here to view the image quantity requirements of cartons under various conditions.
Single-case cartons Multi-case cartons (Mixed incoming materials) Scattered cartons Cartons with tapes, labels, or strapping

Image quantity

30 images from the highest layer until the pallet is empty

20 images for each type of carton

50 images in total.
If there are patterns on cartons, 60 images are required.
If the classes of cartons are to be identified, 70 images are required.

50

Note that the images should cover the situations when cartons are of different types and layers and in different lighting conditions, and situations that reflect different arrangements, pallet patterns, and incoming conditions of cartons.

Filter Images (After Acquisition)

After image acquisition, low-quality images should be filtered out, and good ones should be retained. Make sure the retained images can still reflect diversity.

Click here to view the image filtering requirements of rigid workobjects, sacks, and cartons.
Images that should be filtered out Images that should be retained

Rigid workobjects

  • Images that are too bright or too dark

  • Images with interfering factors in the picking region

  • Images with workobjects in multiple stations

  • Images with workobjects of different height

  • Images with workobjects of different orientations

  • Images with workobjects in different sparsity

  • Images with workobjects under various lighting conditions

Sacks and cartons

  • Images that are too bright or too dark

  • Images with color distortions

  • Repeated images

  • Images with interfering factors in the picking region

  • Images with different types of cartons or sacks

  • Images with cartons or sacks of different layers

  • Images that reflect different placement of cartons or sacks

  • Images that show different incoming conditions of cartons or sacks

  • Images with workobjects under various lighting conditions

  • Images with sacks or cartons of various pallet patterns

Train a Model

Upon the above preparations, you can now use these images to train a model in Mech-DLK. The general workflow of model training is as follows.

model training workflow
  1. Create a New Project: Create a new project for model training.

  2. Select an Algorithm: Select the desired deep learning algorithm module.

  3. Import Images: Import the acquired images for model training.

  4. Label Images: Label the image features to provide the information required by model training.

  5. Train a Model: Train a deep learning model after labeling.

  6. Validate the Model: After the training is completed, validate the model and check the results.

  7. Export the Model: If the model effects can meet your needs, export it to a specified location in the form of a model package.

For detailed instructions, see Use the Instance Segmentation Module.

Configure and Use the Model

The exported model package needs to be configured in Mech-Vision before it is used in relevant Steps for inference. For detailed instructions, see the usage section of Deep Learning Model Package Management Tool.

Model Iteration

After a certain period of usage, you may find that the trained model may not be applicable to certain scenarios. At this point, you should iterate the model. It is common practice to re-train the model with more data, but such an effort could reduce the overall recognition accuracy and might take a long time. Hence, it is recommended to use the Model Finetuning function for model iteration so as to maintain accuracy and save time. For more details, see Deep Learning Model Iteration.


Now, you can watch the video below to learn how to train an instance segmentation model and apply the model.

Tutorial: Training and Application of Instance Segmentation Model

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