TM Calibration Program

This topic introduces the process of automatic hand-eye calibration when a TM robot communicates with Mech-Mind Vision System through Standard Interface.

Before performing the following operations, please make sure that:
  • You have set up Standard Interface communication with the robot.

  • The robot is in the Manual mode, i.e., the green Manual light is on. If the robot is in the Auto mode, please press and hold the M/A button on the Robot Stick to switch to the Manual mode.

Preparation before Calibration

Make preparation before calibration according to the camera mounting method.

Pre-calibration Configuration

  1. Open Mech-Vision, and click the Camera Calibration button in the toolbar. The Configuration before Calibration window will be prompted.

  2. Confirm that the checks are performed, click I’ve finished all checks, and then click Next.

  3. In the Select how to calibrate window, select the New calibration radio button, and then click the Next button.

  4. In the Select calibration task window, select Hand-eye calibration for listed robot from the drop-down list box, click the Select robot model button to select the robot model used by the project, and then click the Next button.

  5. In the Select camera setup window, select the camera mounting method in this project, and then click the Next button.

  6. In the Calibration method and robot control window, select Automatic and Standard Interface, and then click the Calibrate button to go to the Calibration window.

Calibration Procedure

Conduct calibration according to the camera mounting method.

Precautions

1. Load the Calibration Program

  1. Click tm calibration programicon1 and select Project to open the window as shown below.

    tm calibration program1
  2. Click tm calibration programicon2, and select mm_calibaration in the pop-up window, and then click OK.

    tm calibration program2

2. Set the Start Point for Calibration

  1. Click Point Manager.

    tm calibration program3
  2. Click tm interface program icon3 in the pop-up window.

    tm calibration program4
  3. Click Controller.

    tm calibration program5
  4. Adjust the robot pose in the Joint or Tool tab, and click Move when finished.

This point is the first point where the camera captures the image for hand-eye calibration. Please make sure that the calibration board is at the center of the camera’s field of view.

tm calibration program6

3. Configure the IP Address of the IPC

  1. Click the tm interface program icon4 icon in the upper left corner of the mm_v01_init1 node.

    tm calibration program7
  2. Click the icons one by one as shown in the following image.

    tm calibration program8
    tm calibration program9
    tm calibration program10
  3. Enter the IP address of the IPC in the Add Device window and click OK.

    tm calibration program11

4. Run Calibration Program

  1. In the Manual mode (the green Manual light is on), press the Run button on the Robot Stick to run the calibration program.

    tm calibration program12
  2. When, in the Configuration window in Mech-Vision, the current status changes to connected and the button Waiting for the robot to connect changes to Disconnect robot, click Next. Next, proceed to the fourth step of the calibration process (i.e. setting the movement path).

    start calilbration1
If the robot does not reach the next calibration point within 60 seconds, Mech-Vision will report a timeout error and stop the calibration process. In such cases, please select and run the calibration program on the teach pendant again, and restart the calibration process in Mech-Vision.

Change the Extrinsic Parameter File

If the camera’s extrinsic parameter file has been used by a Mech-Vision project, you need to change the extrinsic parameter file used by the Mech-Vision project to a new one after you finish the hand-eye calibration.

  1. Select the Capture Images from Camera Step.

    change calibration parameter group
  2. In the Step Parameters panel, click change calibration parameter group icon of the Calibration Parameter Group parameter, and select the newly calibrated extrinsic parameter file.

Calibration-Related Status Codes

During automatic calibration via Standard Interface communication, the vision system returns data together with the status code to the robot. Status codes, which are categorized into error codes and normal status codes, indicate the command execution status. Calibration related status codes are listed in the tables below.

Error codes

Error code Description

Calibration: Parameter error

Calibration: No calibration flange pose provided from Mech-Vision

Calibration: No calibration joint angles provided from Mech-Vision

Calibration: Robot failed to reach calibration point

Normal status codes

Normal status code Description

7100

Calibration: Robot moved to the calibration point successfully

7101

Calibration: Pose received from Mech-Vision successfully

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