Vision Project Configuration

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Before using this tutorial, you should have created a solution using the “Loading Neatly Arranged Target Objects” case project in the Robot Communication Configuration section.

In this tutorial, you will first learn the project workflow, and then deploy the project by adjusting the Step parameters to recognize the target objects’ poses and output the vision result.

Video Tutorial: Vision Project Configuration

Introduction to the Project Workflow

In this tutorial, you need to configure the vision project with Mech-Vision. The process of how to configure a vision project is shown in the figure below.

project workflow

The phases of the vision project configuration process are explained below.

Phase Used software Description

Connect to the Camera and Acquire Images

Mech-Vision

Connect to the camera through the Mech-Vision’s “Capture Images from Camera” Step for image capturing purposes.

Recognize Target Objects

Mech-Vision

Perform a series of vision processing (point cloud preprocessing, 3D matching, etc.) on image data through the Mech-Vision’s “3D Target Object Recognition” Step to quickly recognize target objects.

Adjust Poses

Mech-Vision

Use the “Adjust Poses V2” Step of the Mech-Vision software to transform the reference frame, adjust poses, sort poses, or filter poses output by the “3D Target Object Recognition” Step.

Plan Robot Path

Mech-Vision

The “Path Planning” Step of the Mech-Vision software will dynamically plan a collision-free robot motion path based on the target object poses adjusted in the previous step.

Output Planned Path

Mech-Vision

Upon receiving the Standard Interface command from the robot (used in this tutorial) or the PLC, the “Output” Step of Mech-Vision returns the planned collision-free robot motion path.
After configuring the robot communication and Mech-Vision project, Mech-Vision can output the planned path after each run.
You need to write the robot program to send the Standard Interface commands that trigger the Mech-Vision project to run and obtain the planned path from Mech-Vision. For details, refer to the instructions in the “Picking and Placing” section.

Adjust Step Parameters

In this section, you will deploy the project by adjusting the parameters of each Step.

The project in this section is the “Vis_Target_Objects_Recognition” project in the “Loading Neatly Arranged Target Objects” solution.

Capture Images from Camera

Step name

Capture Images from Camera

Phase

Connect to the Camera and Acquire Images

Illustration

acquire images from camera

Description

Connect to a real camera and configure relevant parameters to ensure that the camera can capture images normally.

  1. In the Graphical Programming Workspace of Mech-Vision, select the Capture Images from Camera Step, and click Select camera on the Step Parameters tab.

    select camera
  2. In the prompted Select camera and calibration parameter group window, click the image icon to the right of the camera serial number. When this icon turns into an image icon, the camera is connected successfully.

    connect camera

    After the camera is connected, click the Select parameter group button and select the calibrated parameter group with ETH/EIH and date.

    select calibration parameter group
    The calibration parameter group selected here is the one generated after the hand-eye calibration is completed.
  3. After the camera is connected and the parameter group is selected, the calibration parameter group, IP address, and ports of the camera will be obtained automatically. Make sure that Configuration parameter group is set to “Reflective object”.

    camera other parameters
    • Click the Single Step Execution button of the Capture Images from Camera Step to trigger image capturing, double-click the “Camera Depth Map” and “Camera Color Image” data streams of the Step, and check whether the images were successfully captured from the camera in the Debug Output window.

      double click data flow line

If you can see a normal depth map and color image in the Debug Output window, the Mech-Vision software has successfully connected to the real camera and can capture images normally.

3D Target Object Recognition

Step name

3D Target Object Recognition

Phase

Recognize Target Objects

Illustration

target object recognition

Description

You need to set point cloud preprocessing parameters, make target object models in the target object editor, select the target object, set recognition parameters, and configure output ports.

The "3D Target Object Recognition" Step provides a built-in visual "3D Target Object Recognition" tool. With the wizard, you can easily recognize target object poses in only three steps.

overall recognition configuration process

You can start parameter adjustment by opening the "3D Target Object Recognition" tool in either of the following ways.

  • Click the Config Wizard button on the Step block in the Graphical Programming Workspace.

  • In the Step Parameters tab, click the Config wizard button.

Point Cloud Preprocessing

Point cloud preprocessing converts the acquired image data to point clouds, detects edge point clouds, and filters out point clouds that do not meet the rules by setting valid point cloud recognition regions, thus improving subsequent recognition efficiency.

In this step, you need to set an effective recognition region to keep the interference factors out of the region to improve recognition efficiency. The recognition area should cover the pallet and the target objects on it. It should be 20 to 30 mm wide to accommodate the effects of small variations in the pallet placement.

set 3d roi

Usually, keep the default values of other preprocessing parameters. If there are many noises in the scene, you can try adjusting relevant parameters. For details, refer to Point Cloud Preprocessing.

After parameter adjustment, you can click the Run Step button in the Preview preprocessing result area, and confirm that the preprocessing effect meets expectations in the Visualizing Space.

Target Object Selection and Recognition

  • In this example, 3D matching is used for target object recognition. 3D matching is the process of fitting an object point cloud model onto the point cloud of an object in the scene, to find the poses of the objects in the scene. When 3D matching is used for recognition, you need to make a target object model (also known as a point cloud model or point cloud matching model).

  • After adjusting the parameters, you can click the Run Step button in the View running results area, and confirm that the recognition result meets expectations in the Visualizing Space.

Make the Target Object Model

In this tutorial, please refer to Set the Pick Points by Jogging the Robot, and Generate the Point Cloud Model Based on the Acquired Point Cloud to make the point cloud matching model for the target object.

For only simulation purposes, you can use the following pose as the poses of the pick point set by teaching:

  • Robot flange pose: 779.490 mm, 123.010 mm, 290.560 mm, -17.63°, -0.29°, -179.54°

  • TCP: 0.000mm, 0.000mm, 200.000mm, 0.000°, 0.000°, 0.000°

When setting the poses of the pick point, select "Euler angles" as the pose orientation.

Precautions:

  • When making a point cloud model by teaching, it is necessary to minimize the angle deviation between the output matching pose and the point cloud model. In the 3 Edit model tab of the target object editor, in the Point cloud model settings area, enable the Configure point cloud model option, and set the Avoid false matches parameter to “Auto-calculate unlikely poses."

    auto calculate failure poses

After the target object model is created, close the Target Object Editor window to return to the "3D Target Object Recognition" tool interface, and click the Update target object button. If there is only one target object model in the target object editor of the solution, the tool will automatically select the target object model. If there are multiple target object models in the target object editor of the solution, please select the target object model to use.

select object model

Set Matching Parameters

  1. In the Recognize target object area, enable the Auto-set matching mode option for the matching mode.

  2. Enable Advanced mode and Extra fine matching.

  3. Add the avoiding false matches setting: Set the filtering range to 45°. This setting removes matching poses with model angle deviations greater than 45°.

  4. Modify the confidence threshold. Set Confidence threshold to 0.6 to remove incorrect matching results.

  5. Set Max outputs according to actual needs, such as 10. Minimize the number of outputs to reduce matching time while satisfying the path planning requirements.

    set matching parameters
Configure Output Ports

Select the following output ports for subsequent path planning and collision detection:

  • Port(s) related to object center point

  • Target object label

  • Preprocessed point cloud

set output ports

Adjust Poses V2

Step name

Adjust Poses V2

Phase

Adjust Poses

Illustration

adjust poses

Description

Set parameters to transform poses, adjust poses, sort poses, and filter poses.

After obtaining the target object pose, you need to adjust the pose. The processing procedure is as follows.

adjust poses process

With the built-in pose adjustment tool in Mech-Vision, you can easily adjust object poses and optimize the picking sequence. You can start parameter adjustment by opening the pose adjustment tool in either of the following ways.

  • Click the Config Wizard button on the Step block in the Graphical Programming Workspace.

  • In the Step Parameters tab, click the Config wizard button.

Follow these steps to adjust parameters:

  1. Transform poses: In the Pose adjustment tab, transform poses from the camera reference frame to the robot reference frame.

    adjust reference frame
  2. Adjust poses: In the Pose adjustment tab, set Orientation to “Auto alignment” and select the Align Z-axes (Machine tending) scenario. This operation aligns the Z-axis orientation of the pose with the positive direction of the robot reference frame as much as possible.

    adjust pose direction
  3. Sort poses: In the Processing rules tab, select the “Sort by Z shape on plane” sorting type.

    sort poses
  4. Filter poses by angle: In the Processing rules tab, filter out poses that are obviously unpickable according to their Z-axis directions, reducing the time spent on path planning for the "Path Planning" Step.

    filter poses
  5. Filter out poses out of ROI: In the Processing rules tab, set an ROI to determine whether the poses are in the ROI and keep only the poses in the ROI.

    The target region (3d_roi) is in the robot reference frame. To avoid filtering errors, you must reset the target region according to the actual extrinsic parameters.
    set 3d roi

Path Planning

This example obtains the planned path from the "Path Planning" Step of Mech-Vision. When using the Standard Interface communication mode, the project and the robot side need to cooperate to implement the 3D vision-guided robot picking and placing process. For details, refer to the instructions in the “Picking and Placing” section.

Output

Step name

Output

Phase

Output Planned Path

Illustration

procedure out

Description

You need to switch the port to output the robot path to the robot.

Please set Port Type to “Predefined (robot path).”

set output to robot path

Now you have completed configuring the vision project.

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