Basics

This section introduces the basic information about the single-case carton depalletizing solution, including the applicability, unsupported functions and technical specifications.

Applicability

This section introduces the applicability of the single-case carton depalletizing solution from the aspects of carton types, project requirements, carton surface features, etc.

Carton Types

The table below illustrates the solution’s applicability to carton types.

Feasible Illustration Not feasible Illustration

Regular paper cartons with a standard rectangular upper surface.

single case cartons basic info scope of application 0 1

Flattened irregular rectangular cardboard, waste cartons, etc.

single case cartons basic info scope of application 0 2

Project Requirements

The table below illustrates the solution’s applicability to project requirements.

Feasible Illustration Not feasible Illustration

Single-Case Carton Depalletizing

single case cartons basic info scope of application 1 1

Mixed-Case Carton Depalletizing

single case cartons basic info scope of application 1 2

Single-Case Carton Palletizing

single case cartons basic info scope of application 1 3

Mixed-Case Carton Palletizing

single case cartons basic info scope of application 1 4

Carton Surface Features

The table below illustrates the solution’s applicability to carton surface features.

Feasible Illustration Not feasible Illustration

Carton edges are clear. The carton’s surface can be either a single color or plain, , and it can feature patterns, text, strapping, or tapes.

single case cartons basic info scope of application 2 1 single case cartons basic info scope of application 2 2

Unable to clearly distinguish whether the cartons are single or multiple. For example, the carton body is divided by distinct patterns or stripes, or the cartons are closely packed together.

single case cartons basic info scope of application 2 3 single case cartons basic info scope of application 2 4

Carton Placement

The table below illustrates the solution’s applicability to carton placement.

Feasible Illustration Not feasible Illustration

Individual carton sizes are moderate, that is, each carton occupies an appropriate proportion within the camera’s field of view.

single case cartons basic info scope of application 3 1

Individual carton sizes are excessively large, with each carton occupying the entire camera field of view, which could potentially impact the effectiveness of deep learning recognition.

single case cartons basic info scope of application 3 2

The camera is horizontally placed within the camera’s field of view, and the angle between the carton and the camera ranges from 0° to 45°.

single case cartons basic info scope of application 3 3

The camera is inclined within the camera’s field of view, and the angle between the carton and the camera is greater than 45°. This may lead to deep learning recognition errors.

single case cartons basic info scope of application 3 4

Workobject Carriers

The table below illustrates the solution’s applicability to workobject carriers.

Feasible Illustration Not feasible Illustration

Cartons are placed on a pallet.

single case cartons basic info scope of application 4 1

Cartons are placed in four-wall bins, containers, or turnover boxes, or there are other obstructions around the carton pallet.

single case cartons basic info scope of application 4 2

Vacuum Gripper Design

The table below illustrates the solution’s applicability to vacuum gripper design.

Feasible Illustration Not feasible Illustration

Single-section vacuum gripper

single case cartons basic info scope of application 5 1

Multi-row, multi-section vacuum gripper

single case cartons basic info scope of application 5 3

Single-row, multi-section vacuum gripper

single case cartons basic info scope of application 5 2

Dimensions

The table below illustrates the solution’s applicability to carton dimensions.

Feasible Not feasible

Ensure the dimensions of the real carton input to the software are accurate.

Not applicable for cartons with unknown dimensions.

Unsupported Functions

The single-case carton depalletizing solution does not support the following functions.

  • Identification of the carton orientation. When the difference between the length and width of the carton is less than 20 mm, this solution does not support the identification of the carton’s orientation.

  • Identification of the carton dimensions. When the carton is deformed, the vision recognition accuracy will be affected. Generally, the identification of carton dimensions is completed by the scanning equipment.

  • Detection of damage on the carton’s surface. This solution does not currently support the defect detection function.

Technical Specifications

The technical specifications for the single-case carton depalletizing solution are as follows.

  • Positioning accuracy: ±5 mm

  • Recognition success rate: more than 99%

  • Execution time of vision system: within 4 s

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