Basics

This section introduces the basic information about the single-case carton depalletizing solution, including the application scope, unsupported functions, and technical specifications.

Application Scope

This section introduces the application scope of the single-case carton depalletizing solution from the aspects of carton types, project requirements, carton surface features, etc.

Carton Types

The table below illustrates the solution’s applicability to carton types.

In Scope Illustration Out of Scope Illustration

Regular cartons with a standard rectangular upper surface

single case cartons basic info scope of application 0 1

Flattened irregularly rectangular cardboards, waste cartons, etc.

single case cartons basic info scope of application 0 2

Project Requirements

The table below illustrates the solution’s applicability to project requirements.

In Scope Illustration Out of Scope Illustration

Single-case carton depalletizing

single case cartons basic info scope of application 1 1

Mixed-case carton depalletizing

single case cartons basic info scope of application 1 2

Single-case carton palletizing

single case cartons basic info scope of application 1 3

Mixed-case carton palletizing

single case cartons basic info scope of application 1 4

Carton Surface Features

The table below illustrates the solution’s applicability to carton surface features.

In Scope Illustration Out of Scope Illustration

Carton edges are clear. The carton’s surface color can be monochromatic or plain, and the surface can have patterns, texts, strapping, or tapes.

single case cartons basic info scope of application 2 1 single case cartons basic info scope of application 2 2

It is challenging to clearly distinguish whether there is only one carton or there are multiple cartons. For example, the cases when the carton is divided by distinct patterns or stripes, or when the cartons are closely placed together.

single case cartons basic info scope of application 2 3 single case cartons basic info scope of application 2 4

Carton Placement

The table below illustrates the solution’s applicability to carton placement.

In Scope Illustration Out of Scope Illustration

Individual cartons are of moderate size, namely that each carton occupies an appropriate proportion in the camera’s field of view.

single case cartons basic info scope of application 3 1

The size of individual cartons is too large, occupying the entire field of view of the camera, which may impact the effectiveness of recognition based on deep learning.

single case cartons basic info scope of application 3 2

The camera is horizontally placed within the camera’s field of view, and the angle between the carton and the camera ranges from 0° to 45°.

single case cartons basic info scope of application 3 3

The camera is inclined within the camera’s field of view, and the angle between the carton and the camera is greater than 45°. This may lead to wrong deep learning–based recognition results.

single case cartons basic info scope of application 3 4

Workobject Carriers

The table below illustrates the solution’s applicability to object carriers.

In Scope Illustration Out of Scope Illustration

Cartons are placed on a pallet.

single case cartons basic info scope of application 4 1

Cartons are placed in four-wall bins, containers, or turnover boxes, or there are other obstructions around the carton pallet.

single case cartons basic info scope of application 4 2

Vacuum Gripper Design

The table below illustrates the solution’s applicability to vacuum gripper design.

In Scope Illustration Out of Scope Illustration

Single-section vacuum gripper

single case cartons basic info scope of application 5 1

Multi-section vacuum gripper for picking objects in multiple rows

single case cartons basic info scope of application 5 3

Multi-section vacuum gripper for picking objects in a row

single case cartons basic info scope of application 5 2

Dimensions

The table below illustrates the solution’s applicability to carton dimensions.

In Scope Out of Scope

Cartons with known dimensions as accurate and real data need to be input into the software

Cartons with unknown dimensions

Unsupported Functions

The single-case carton depalletizing solution does not support the following functions:

  • Identification of the carton’s orientation. When the difference between the length and width of the carton is less than 20 mm, this solution does not support the identification of the carton’s orientation.

  • Identification of the carton’s dimensions. When the carton is deformed, the vision recognition accuracy will be affected. Generally, the dimensions of a carton are recognized by scanning equipment.

  • Detection of damage on the carton surface. This solution does not support the defect detection function.

Technical Specifications

The technical specifications for the single-case carton depalletizing solution are as follows.

  • Positioning accuracy: ±5 mm

  • Recognition success rate: more than 99%

  • Execution time of vision system: within 4 s

We Value Your Privacy

We use cookies to provide you with the best possible experience on our website. By continuing to use the site, you acknowledge that you agree to the use of cookies. If you decline, a single cookie will be used to ensure you're not tracked or remembered when you visit this website.