YASKAWA Setup Instructions

This section introduces the process of loading the robot full-control program onto a YASKAWA robot.

The process consists of 4 steps:

• Check Controller and Software Compatibility

• Setup the Network Connection

• Load the Program File

• Test Robot Connection

Please have a flash drive ready at hand.

Note

The flash drive must:

• Have a storage capacity smaller than 32 GB

• Be formatted to the FAT32 file system

Check Controller and Software Compatibility

• Controller: YRC1000 (excluding YRC1000 micro) and DX200

• Controller system software version:

  • YRC1000: no requirement

  • DX200: DN2.25.00A(US/CN)-00 or above

• Option function requirements: must have the MotoPlus and Ethernet functions enabled.

Note

The following instructions are based on YRC1000 controller. Details may differ for DX200 controller.

Setup the Network Connection

Hardware Connection

Plug the Ethernet cable into:

• An Ethernet port on the IPC

• LAN2 (CN106) port on YRC1000 controller; CN104 port on DX200 controller

Note

• LAN1 port on YRC1000 and CN105 port on DX200 are for connecting the teach pendant only.

• If LAN2 port is occupied, please use LAN3 (CN107) instead.

IP Configuration

To allow communication between the IPC and the robot controller, both must have an IP address in the same subnet. This means that the first three numbers of the IP addresses should be the same. For example, 192.168.100.1 and 192.168.100.2 are in the same subnet.

1. Press down MAIN MENU when powering on the controller to enter the maintenance mode.

2. Select SYSTEM ‣ SECURITY ‣ MANAGEMENT MODE.

   

3. Enter the password (the default password is sixteen 9 ‘s), and then press on Enter.

   

4. Select SYSTEM ‣ SETUP ‣ OPTION FUNCTION ‣ LAN INTERFACE SETTING.

   

5. In IP ADDRESS SETTING(LAN2), select MANUAL SETTING, and then set the IP ADDRESS to one in the same subnet as the IPC, and the SUBNET MASK to 255.255.255.0.

   

6. Press the ENTER key, and then press on YES in the pop-up message.

   

Load the Program File

Prepare the File

The program files are stored in the installation directory of Mech-Center. The default directory is C:/Mech-Mind/Mech-Center.

Navigate to xxx/Mech-Center/mech_interface/yaskawa, and copy the full-control program to your flash drive:

• If you are using a YRC1000 controller, copy yrc1000.out.

• If you are using a DX200 controller, copy dx200.out.

Note

Copy the file to the root directory of the flash drive. Do not put it in another folder or rename it.

Load the File to the Robot

1. Insert the flash drive into the USB port on the back of the teach pendant.

2. Under maintenance mode, select MotoPlus APL. ‣ DEVICE.

   

3. Select USB:Pendant for TARGET DEVICE.

   

4. Select MotoPlus APL. ‣ LOAD(USER APPLICATION).

   

5. Select YRC1000.OUT (DX200.OUT for DX200 controller), and press ENTER. Select YES in the pop-up message to start loading the program.

   

6. After loading completes, go to MotoPlus APL. ‣ FILE LIST, and you should see YRC1000.OUT (DX200.OUT) displayed.

   

7. Restart the controller without pressing the MAIN MENU key; the program is now running automatically in the background. Turn the mode switch key to PLAY, and proceed to Test Robot Connection.

   

Test Robot Connection

Please refer to Test Robot Connection for detailed instructions on connecting to the robot in Mech-Center.

As the robot will move at 100% velocity by default, it is recommended to adjust its velocity before running the corresponding Mech-Viz project.

1. Select JOB ‣ SELECT JOB.

   

2. Select any job in the JOB LIST, and then press the SELECT key.

3. Select UTILITY ‣ SPEED OVERRIDE.

   

4. Press on SPEED ADJUSTMENT and then OFF, press the SELECT key to switch MODIFY to ON.

   

5. Press on the number after RATIO, and press the SELECT key to change the speed ratio. Press on Enter to save the change.