YASKAWA Setup Instructions¶

This section introduces the process of loading the robot master-control program onto a YASKAWA robot.

The process consists of the following steps:

Check Controller and Software Compatibility
Set up the Network Connection
Load the Program File
Test Robot Connection

Please have a flash drive ready at hand.

Note

The flash drive must:

Have a storage capacity smaller than 32 GB
Be formatted to the FAT32 file system

Check Controller and Software Compatibility ¶

Controller: YRC1000 or YRC1000micro
Controller system software version:YAS2.94.00-00 or YBS2.31.00-00
Option function requirements: must have the MotoPlus and Ethernet functions enabled.

Note

The following instructions are based on YRC1000 controller.

Set up the Network Connection ¶

Hardware Connection¶

Plug the Ethernet cable into:

An Ethernet port on the IPC

LAN2 (CN106) port on YRC1000 controller

Note

LAN1 port on YRC1000 is for connecting the teach pendant only.

If LAN2 port is occupied, please use LAN3 (CN107) instead.

IP Address Configuration¶

To allow communication between the IPC and the robot controller, the IP addresses of the two must be in the same subnet.

Press down MAIN MENU when powering on the controller to enter the maintenance mode.
Select SYSTEM ‣ SECURITY ‣ MANAGEMENT MODE.
Enter the password (the default password is sixteen 9 ‘s), and then press on Enter.
Select SYSTEM ‣ SETUP ‣ OPTION FUNCTION ‣ LAN INTERFACE SETTING.
In IP ADDRESS SETTING(LAN2), select MANUAL SETTING, and then set the IP ADDRESS to one in the same subnet as the IPC, and the SUBNET MASK to 255.255.255.0.
Press the ENTER key, and then press on YES in the pop-up message.

Load the Program File ¶

Attention

Before you start loading the program files to the robot, please perform file backup as needed. For detailed instructions, please refer to the operator’s manual of the YASKAWA controller.

Prepare the File¶

The program files are stored in the installation directory of Mech-Mind Software Suite.

Navigate to xxx\Mech-Mind Software Suite-x.x.x\Mech-Center\Robot_Server\Robot_FullControl\yaskawa, and copy the master-control program to your flash drive:

If you are using a YRC1000 controller, copy yrc1000.out.

Note

Copy the file to the root directory of the flash drive. Do not put it in another folder or rename it.

Load the File to the Robot¶

Insert the flash drive into the USB port on the back of the teach pendant.
Under maintenance mode, select MotoPlus APL. ‣ DEVICE.
Select USB:Pendant for TARGET DEVICE.
Select MotoPlus APL. ‣ LOAD(USER APPLICATION).
Select YRC1000.OUT, and press ENTER. Select YES in the pop-up message to start loading the program.
After loading completes, go to MotoPlus APL. ‣ FILE LIST, and you should see YRC1000.OUT displayed.
Restart the controller without pressing the MAIN MENU key; the program is now running automatically in the background. Turn the mode switch key to PLAY, and proceed to Test Robot Connection.

Test Robot Connection ¶

Please refer to Test Robot Connection for detailed instructions on connecting to the robot in Mech-Center.

As the robot will move at 100% velocity by default, it is recommended to adjust its velocity before running the corresponding Mech-Viz project.

Select JOB ‣ SELECT JOB.
Select any job in the JOB LIST, and then press the SELECT key.
Select UTILITY ‣ SPEED OVERRIDE.
Press on SPEED ADJUSTMENT and then OFF, press the SELECT key to switch MODIFY to ON.
Press on the number after RATIO, and press the SELECT key to change the speed ratio. Press on Enter to save the change.